3D Printing Isn’t the Death of Die Casting

CAASE19 Virtual Conference sessions explores how additive manufacturing can augment existing die casting processes.

By DE Editors    September 23, 2019         

3D Printing Isn’t the Death of Die Casting

Email Sign Up

Get news, papers, media and research delivered. Sign up for our free newsletters.

Stay up-to-date with news and resources you need to do your job. Research industry trends, compare companies and get weekly market intelligence with Robotics 24/7.

Robotics 24/7 newsletter
3D Printing Isn’t the Death of Die Casting

EDITOR'S NOTE: The inaugural CAASE19 virtual conference was held on Oct. 8. If you missed the live event, the keynote and individual conference sessions are still available on-demand via our registration page

With many automotive and aerospace manufacturers turning to additive manufacturing (AM) in their lightweighting projects, the die casting discipline begins to feel its glory days are fading. Some ask: will AM ultimately replace die casting? Others worry that it’s not a matter of “if,” but “when”—that the fate for die casting is sealed.

 

But Dr. Joshua Huang, the senior technical lead at Ryobi Die Casting, begs to differ. He foresees a future where the two technologies can coexist in a symbiotic fashion. With expertise in manufacturing process simulations with CFD and FEA, die casting manufacturing, and additive manufacturing, Huang is well-positioned to offer a balanced view of the two competing technologies.

Huang is also a member of NAFEMS Americas Steering Committee, a founding member of NAFEMS Manufacturing Process Simulation Working Group, and a member of the NADCA Computer Modeling Working Group.

As Huang sees it, AM and die casting are not foes. He envisions a workflow in which the two can work hand-in-hand as allies. In his upcoming presentation for CAASE19 on October 8, he plans to discuss:

  • pros and cons of die casting manufacturing and additive manufacturing (AM);
  • technical barriers of AM for mass production and potential solutions;
  • estimating the per-part cost;
  • how AM can help improve die casting manufacturing;
  • cooling system design for die casting process based on AM technology.

CAASE19 is a virtual conference brought to you by DE magazine and NAFEMS, the International Association for the Engineering Modeling, Analysis and Simulation Community. You can register for the event here.

About the Author
DE Editors

DE Editors

DE's editors contribute news and new product announcements to Digital Engineering 24/7 and the Robotics 24/7 sites. Press releases may be sent to them via [email protected].

More about DE Editors

Latest in Ryobi Die Casting

Latest in 3D Printing

Article Topics

3D Printing   Components   Processors   Software   Simulation   IoT   News   3D Printing   Additive Manufacturing   CAASE   Industrial Machinery   Lightweighting   NAFEMS   Prototype Manufacture   Ryobi Die Casting  

All topics

Editors' Picks

The future of CFD is connected, automated, and AI-enabled
The future of CFD is connected, automated, and AI-enabled

From geometry preparation to AI-assisted analysis, integrated CFD workflows…

Festo gets a grip on AI-based picking
Festo gets a grip on AI-based picking

Software-based GripperAI manages mixed picking through basic geometry

How Beckhoff Automation’s EtherCAT and controllers power Dexterity’s Mech ‘superhumanoid’ robot
How Beckhoff Automation’s EtherCAT and controllers power Dexterity’s Mech ‘superhumanoid’ robot

Safety, communication and motion control components enable smooth operation

Automate 2026: Forklifts, physical AI, vision systems and more from day three in Chicago
Automate 2026: Forklifts, physical AI, vision systems and more from day three in Chicago

North America’s largest robotics and automation event winds down