ARM Institute Funds 11 Advanced Manufacturing Projects to Develop Automated Technologies

Those participating in the projects are members of ARM's network of partners.

ARM Institute

The ARM Institute is based out of Pittsburgh.
The ARM Institute recently announced the latest projects it is funding as part of its Technology Project Call program.

Late last month, the ARM, or the Advanced Robotics for Manufacturing, Institute announced that it was funding 11 new projects as part of its Technology Project Call program.

ARM was founded in 2017 and is funded by the U.S. Department of Defense. It has over 380 members, which span governmental, commercial, and educational sectors throughout the U.S. As part of the Call program, members of its networks are invited to submit proposals that align with ARM’s advanced manufacturing vision and goals. The proposal period for this specific call ended on Aug. 12, 2022.

“Project Calls are crafted in collaboration with the ARM Institute’s internal team of experts, ARM Members, and our Department of Defense collaborators,” it said in a statement.

ARM's funding critera 

ARM has given a total of $7.9 million for the projects. Participating companies and institutions are also helping fund the projects for a total contribution of about $16.6 million, ARM said.

For this specific funding round, ARM decided to focus on projects that address the following topics:

  • Adaptive Real-Time Path Planning and Control
  • Human Action & Intention Prediction
  • Robot Learning
  • Feature and Pose Recognition and Estimation
  • Virtual Commissioning of Advanced Robotic Systems
  • Artificial Intelligence (AI) and Data for Advanced Manufacturing Robotic Systems
  • Multi-Agent Motion Planning and Tasking for Discreet and Continuous Manufacturing Processes
  • Virtual Masking for Advanced Coating Applications

Christopher Adams, a senior project manager at ARM, told Robotics 24/7 that these topics were chosen because these “are areas that the robotics community as a whole, both within commercial and the DOD space, need some help in.”

The institute primarily deals with projects that have a technology readiness level (TRL) between Level 4 and Level 7.  

ARM received a total of 37 submission papers for this project call, Adams said. From those 37, the institute cut down the submissions to 16, and eventually 11, after some additional vetting rounds.

Each project team is made up of commercial, educational, and research organizations. Principal investigators of the teams serve as the leads for developing the technologies.

Here are ARM's descriptions of each of the 11 projects:

Ceramic Matrix Composites Pick, Place, and Form Automation


Source: Boeing

Principal Investigator: Boeing

Project Team: University of Southern California and 3M

Project Description: This project seeks to develop adaptive path planning to ensure affordability of Ceramic Matrix Composites (CMC) components for hypersonic platforms, or an object that exceeds 5 the speed-of-sound (Mach 5 or greater).

The project also seeks to integrate improvements to automated pick, place, and form for processing CMC fabric prepregs using 3D vision-based sensors to reduce the cost and variability for high-rate production of CMC structures.

Benefits of this approach include having a cost-competitive alternative to titanium, higher processing efficiency, and applications for other materials and processes.

Rapid Welding of Thermoplastic Composite Structure


Source: Raythenon Technologies 

Principal Investigator: Raytheon Technologies Research Center

Project Team: Carnegie Mellon University, Wason Technology LLC, and Collins Aerospace

Project Description: Lightweight carbon fiber reinforced thermoplastic composites (CF-TPCs) are internationally recognized as a material capable of meeting the future aerospace market high-rate demands and providing sustainability benefits.

One key contributor to the rapid manufacturing rate of CF-TPCs is its capability to be welded instead of using traditional time-consuming adhesive bonding and or mechanical fastening.

Currently, three heat generation methods dominate the application and development of welding TPC; however, currently these are mostly not accepted for complex aircraft structures.

This project seeks to catalyze robotic automation for rapid ultrasonic welding of TPC components. These innovations are expected to lead to increased welding speed, applicability to a wider range of products, reduce the assembly time, and reduce the number of welding trials and process calibration articles.

Agile Automated Visual Inspection

Source: GE Research

Principal Investigator: GE Research

Project Team: University of Washington, and GKN Aerospace Defense

Project Description: Accurate visual inspection of components is critical to safety in aerospace and is often the limiting factor in manufacturing processes, especially for composite components.

Current processes are time-consuming, manual, subjective, often inaccurate, and require extensive training.

This project seeks to build an agile, automated visual inspection system that reduces the set-up time for new part geometries through automated surface portioning and the integration of intelligent lighting, enables real-time decision-making for optimized imaging, and provides an automated and robust defect recognition and classification system leveraging artificial intelligence (AI).

Convergent Manufacturing using Multiple Industrial Robots


Source: Rensselaer Polytechnic Institute

Principal Investigator: Rensselaer Polytechnic Institute

Project Team: GE Research, Wason Technology, Yaskawa, and Southwest Research Institute (SwRI)

Project Description: This project seeks to enable convergent manufacturing through coordinated motion of multiple robots for accurate and fast relative tool motion to perform additive, subtractive and transformative manufacturing tasks.

The outputs from this project will enable the manufacturing of parts using robots from multiple vendors with high accuracy and quality, empower manufacturing engineers to make better process decision and adjustments, and save time through automated motion programming.

This project will build on the outputs of several previous ARM Institute projects, including Robot Raconteur.

Virtual Commissioning of Vision Systems (VCVS) for Industrial Robotic Inspection Applications


Siemens Corp.

Principal Investigator: Siemens Corp.

Project Team: The Boeing Company and Premier Automation

Project Description:The installation or modification of robotic image acquisition systems for production line inspections can be tedious manual processes that require full-time human expertise from different domains, such as lighting, cameras, robotics, automation, AI, and the production process.

This project seeks to leverage digital twins to reduce the amount of effort, time and training data required to automate visual inspections, enabling wider implementation of inspection systems for industrial applications.

The outputs of this project seek to reduce commissioning effort for inspection systems, reduce real cell data required to train AI inspection models, and alleviate production bottlenecks due to labor shortages.

Robotic 3D Sewing for Clothing

Siemans Corp.

Principal Investigator: Siemens Corp.

Project Team: Sewbo, Levi Strauss, Bluewater Defense, Saitex USA, and ISAIC

Project Description: Since 2018, the ARM Institute has completed several robotics projects that have significantly advanced the state of the art in robotic sewing.

This project seeks to build on these previous robotic sewing technologies by automating sewing in a 3-dimensional space to augment human operators for common behaviors associated with garment assembly such as pickup, alignment, and the sewing of workpieces with complex 3D shapes.

The system will be based on edge AI (object pose estimation) and advanced control (3D sewing). Beyond sewing, this technology will have applications in industries that require the handling of flexible materials, like aerospace.

AI-based Robotic Metrology for Reducing Large Metal Fabrication Deformation


Source: ARIS Technology 

Principal Investigator: ARIS Technology

Project Team: Oshkosh, Yaskawa, Southwest Research Institute (SwRI), Carnegie Mellon University, and Plectix Robotics

Project Description: This project seeks to develop an AI framework through the training of AI models to reduce deformation in metal fabrication.

The project team will do this by developing structures, standards, and practices for collecting and managing data for AI-based deformation reduction and using this data to close the loop for in-process sensing. These outputs are expected to improve quality, reduce training dataset requirements, reduce costs, and save time.

Collaborative Robotic Process Planning for Surface Treatment of Complex Components

Ohio State

Source: Ohio State Univesity 

Principal Investigator: Ohio State University

Project Team: Southwest Research Institute (SwRI), Yaskawa, and Northrop Grumman 

Project Description: This project will develop an augmented reality (AR) environment with natural language interaction and gesture recognition to provide an intuitive interface for advanced toolpath planning for robotic surface treatment of complex geometries.

The environment will utilize a fast-acting spray model to predict process results to guide the user and train machine learning algorithms to generate continually improving process plans.

This project aims to reduce setup time and improve quality for surface-based processing operations on low volume, high mix components.

Multi-Robot Task Planning in Large Structure Manufacturing

Source: Rensselaer Polytechnic Institute

Principal Investigator: Rensselaer Polytechnic Institute

Project Team: Anchor Industries and Pvilion Technologies

Project Description: This project seeks to develop an advanced motion planner for multi-robot missions with temporal constraints and solve for optimal, collision-free robot trajectories to complete the task. The work on this project builds upon previous work performed by the project team, which built a multi-robot fabric manipulation system. 

The project outputs are expected to improve and simplify the programming of multi-robot systems in large structure manufacturing.

Fixtureless Robotic Assembly and Manufacturing Environment (FRAME)

Source: Lockheed Martin

Principal Investigator: Lockheed Martin

Project Team: University of Southern California, Carnegie Mellon University, and CapSen Robotics

Project Description: This project seeks to build a configurable robotic system for fixtureless and dynamic high mix/low volume (HMLV) manufacturing that identifies/inspects assembly parts, autonomously plans motion and tasks, and optimizes human collaboration with the robotic manufacturing cell.

By eliminating fixturing, this project enables rapid cell repurposing and reduces production costs. To reinforce cell agility and throughput, task planners will take in high-level assembly instructions and decompose tasks between humans and robots based on operation complexity.

Hierarchical Robot Learning Framework Based on Reinforcement Learning for Decision Making and Control

General Motors

Source: General Motors 

Principal Investigator: General Motors

Project Team: GE Research, University of Virginia, and Siemens Corporation

Project Description: This project seeks to employ a Reinforcement Learning (RL) algorithm to allow manufacturing robotic systems to perform new tasks with minimal or no manual intervention.

The team will do this by building a hierarchical RL framework in which expert knowledge, historical data, and digital twins are used to effectively learn manipulation policies to perform unstructured tasks.

These outputs are expected to reduce the time and cost of implementing flexible automation.

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ARM Institute

The ARM Institute is based out of Pittsburgh.

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