Kenco goes live with AutoStore solution at DC in Jeffersonville, Indiana

Workout wear brand Alphalete delivering out of the 3PL facility, with two more brands soon to join and space for additional D2C customers

By MMH Staff    August 23, 2024         

Kenco goes live with AutoStore solution at DC in Jeffersonville, Indiana

The AutoStore deployment in Jeffersonville, Ind., makes use of 130 grid robots.

Email Sign Up

Get news, papers, media and research delivered. Sign up for our free newsletters.

Stay up-to-date with news and resources you need to do your job. Research industry trends, compare companies and get weekly market intelligence with Robotics 24/7.

Robotics 24/7 newsletter
Kenco goes live with AutoStore solution at DC in Jeffersonville, Indiana

The AutoStore deployment in Jeffersonville, Ind., makes use of 130 grid robots.

Kenco, a leading third-party logistics (3PL) provider, today announced an AutoStore system, a leading robotic automated storage and retrieval system (ASRS), is live at the company’s Jeffersonville, Ind., distribution center. Designed in conjunction with KPI Solutions, the system is Kenco’s largest AutoStore installation, with 49,000 bins, 130 grid robots, 10 picking ports and four replenishment ports.

Specifically designed to meet the needs of Kenco’s fulfillment customers, the AutoStore ASRS’ cubic layout quadruples storage capacity vs. traditional warehouse racking. The system maximizes existing labor and space, enabling 24/7 fulfillment and covering about a quarter of one facility at the Jeffersonville campus.

“The AutoStore system’s throughput is truly remarkable – we anticipate 15 million units will travel through the system each year,” said Jason Minghini, Senior Vice President of Operations at Kenco. “With this technology, Kenco’s customers of all sizes will be able to compete with the logistics capabilities of eCommerce leaders. Even in the initial weeks post go-live, we’re already seeing how quickly automation can impact warehouses for the better.”

Premium workout and athleisure designer Alphalete is the first Kenco customer to utilize the new ASRS, with potential for additional D2C customers joining.

"At Alphalete, we recognize that timely fulfillment is crucial to our customers' satisfaction,” said Brian Murphy, Logistics Coordinator at Alphalete. “We're fortunate to have a fulfillment partner who invests in advanced automation solutions that allow rapid scaling and consistently deliver an exceptional experience to our customers, regardless of order volume."

The new AutoStore system is the second AutoStore deployment for Kenco, with the first site being at a Chatanooga, Tenn., facility.

The AutoStore system is just one of several initiatives Kenco has undertaken to prepare warehouses for the future of material handling equipment. Earlier this year, it launched Kenco MHE Solutions, a full-service program offering ongoing maintenance of a facility’s existing materials handling equipment, regardless of brand, along with data-driven insights and guidance on automation projects.

 

Latest in Third-Party Logistics

Latest in News

Article Topics

News   Automated Storage and Retrieval Systems   AutoStore   E-commerce   Kenco   Robotics   Third-Party Logistics  

All topics

Editors' Picks

The future of CFD is connected, automated, and AI-enabled
The future of CFD is connected, automated, and AI-enabled

From geometry preparation to AI-assisted analysis, integrated CFD workflows…

Festo gets a grip on AI-based picking
Festo gets a grip on AI-based picking

Software-based GripperAI manages mixed picking through basic geometry

How Beckhoff Automation’s EtherCAT and controllers power Dexterity’s Mech ‘superhumanoid’ robot
How Beckhoff Automation’s EtherCAT and controllers power Dexterity’s Mech ‘superhumanoid’ robot

Safety, communication and motion control components enable smooth operation

Automate 2026: Forklifts, physical AI, vision systems and more from day three in Chicago
Automate 2026: Forklifts, physical AI, vision systems and more from day three in Chicago

North America’s largest robotics and automation event winds down